c)Moldflow analysis
We can provide you the moldflow analysis service for you only.
Our customers often come to Moldzen Precision with specific requirements. Often they have had other molds produced that just did not meet their expectations or did not perform well over time. Their requirements include: high volume production, large tooling size, high value parts, short lead times to production, complex and difficult to mold parts, high precision tolerances, ultra-high quality parts, challenging injection materials, or the need to optimize their entire injection mold process from gate design, to cooling and warpage improvements, or defect minimization.
We are familiar with the plastic physical behavior, defects related to software data and information. We are also familiar with the tooling structure, cooling and runner layout realization. Plus your used part experience, we can focus on your worried risk. That is why we can provide you the most practical and useful information for you.
- Filling and Packing Analysis
1. Gate location and Gates no. Optimization
2. Air Trap Estimation
3. Welding Line Location Estimation: welding or melting angle estimation
4. Processing Parameters Suggestion
5. Part Reliability Suggestion: Reduce Residual Stress,
Reduce Shear Rate, Balance Filling & Packing Pressure,
Constant Melting Front Processing Parameter
1.Injection location.
2.Gas entrance location.
3.Gas time and gas pressure control.
4.Gas channels diameter.
5.Overflow wells control.
6.Thickness of polymer(end of process).
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